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    Automatic Mask Production Line
    APL80

Automatic Mask Production Line APL80

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APL80 Automatic Mask Production Line is the latest medical mask production solution offered by TESTEX, featuring in:

  1. High capacity of 80 ~ 90 pcs / min;
  2. The movement control system adopts servo motors, offering the most stable welding actions, result in accurate earloop welding performance;
  3. Robust ultrasonic system (total 3 sets) are designed for long-time production, with a 1-year full warranty policy (NO risk of frequent interruption due to the bad ultrasonic system);
  4. Smaller 1+1 design, saving your shipping cost.
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Description

APL80 Automatic Medical Mask Making Machine Production Line Module

Full Automatic Face Mask Making Machine (APL80) is constructed with 3 major parts, they are automatic mask bodies forming machine, automatic earloop welding machine, and the conveyor.

The mask raw materials (Meltblown, Exterior & inner layer Spunbonds, and Nose wire) are formed together by the automatic mask body making machine, then be delivered to the automatic earloop welding machine and be weld with the earloop automatically, finally stacked on the conveyor.

MachineModelQtyCapacityTotal Output
Automatic Mask Body Making MachineTM1201 Set120+ pcs/min80+ pcs/min①
Automatic Ultrasonic Earloop Welding MachineAUW801 Set80+ pcs/min80+ pcs/min
Conveyor②-1 Set--

① Need to be adjusted to match the capacity of the AUW80

② The movement frequency of the conveyor can be set on the AUW80 controller, like 10 pcs, 15 pcs, 20 pcs …

TM120 Mask Bodies Making Machine

Automatic system to form 3 ply flat mask bodies, combine raw fabrics, three layers of pp non-woven, then form the creases, inserting nose clips and being weld together by ultrasonic welding device, finally cut into mask body pieces for next earloops welding procedure.

TM120 Automatic Mask Body Making Machine-Side

Ultrasonic device warranty:

  • Ultrasonic welding controller: 2 years
  • Ultrasonic transducer: 1 year
testex-ultrasonic units

Specifications

  • Model: TM120
  • Capacity: 120+ pcs/min
  • Power: 220 V 50 Hz 1 Kw
  • Machine size: 2810 * 640 * 1410 mm (L x W x H)
  • Machine weight: 351 Kg
custom logo on flat mask-testex-korea

Packaging info.

  • Package size: 2950 * 760 * 1560 mm (L x W X H)
  • Package weight: 469 Kg

AUW80 Automatic Ultrasonic Earloop Welding Machine

Fully integrated with TM120, AUW80 will sense the mask body delivered from the TM120, then fetch and weld the one set of earloop on each mask body. Total process needs no manual operation, fully automatic production.

AUW80 Automatic Earloop Welding Machine

Specifications

  • Model: AUW80
  • Capacity: 80+ pcs/min
  • Power: 220 V 50 Hz 1.5 Kw
  • Drive type: servo motors
  • Air source: 0.4 ~ 0.7 MPa
  • Machine size: 1950 * 1050 * 1630 mm (L x W x H)
  • Machine weight: 311 Kg

Packaging info.

  • Package size: 2950 * 760 * 1560 mm (L x W X H)
  • Package weight: 469 Kg
Ultrasonic System 2 Sets

Ultrasonic device warranty:

  • Ultrasonic welding controller: 2 years
  • Ultrasonic transducer: 1 year

Why Choose This Line?

 APL80 We offer
Automatic line in the market
ImageAPL80 TESTEX Offer Image
Automatic mask machines in the market
Capacity80+ pcs/min
80 is the minimum value we promise, the actual productivity can be 80 ~ 90 pcs
80 ~ 100 pcs/min
This is just the claimed capacity by the supplier, in fact, the actual production is less than 80 (due to the frequent interruption during the production, since the machine line has more components to sync)
How many earloop welding machines in one line?*
1 Set
2 Sets
Set-up4 hours set-up timeMany days of trial and error
Machine qualityBrand accessories: SMC cylinders, Ultrasonic devices, that’s a Taiwan brand with 2 years warranty of controller and 1 year of transducerMost are no warranty for key components, which result in endless after-sales problems;
Some are 3 months, which is meaningless
Machine structure design
1+1 model design, specialized for exporting purpose, reduce the total shipping cost
1+2 design, compared to 1+1 design, add shipping volume up to 50%, which means about 50% extra cost
Main controller interface
Customized UI for mask production, easy & intuitive to use Language available: English, Korean, Chinese, and your language
Interfaces provided by suppliers, no optimization for mask production, poor translation
Services
Detailed video guides on machine installation, material loading, and troubleshooting;
Live-stream personal support by engineers with clear English communications
Timely & Professional
Most after-sales services are provided by sales only

Mask Raw Material Specifications & Consumption of APL80 Face Mask Production Line

 PhotoColorGSMSpecificationsLength/Mask
Weight/Mask
(g)
1 kg material can produce masks
(pcs)
1 ton material can produce masks
(pcs)
How many days 1 ton material can be used
(100k pcs/day)
(days)
One day material consumption
(100k pcs/day)
(kg)
Outer
Spunbond
spounbond fabric imageBlue/White/Pink25 g/m2Width: 175 mm
7.2 kg/roll
Dia. 55 cm
175 mm0.81
1235 1,234,5681281
Meltblownmeltblown fabricWhite25 g/mWidth: 175 mm
7.2 kg/roll
Dia. 55 cm
175 mm
0.81
1235 1,234,5681281
Inner
Spunbond
white non-wovenWhite25 g/m2
Width: 195 mm
8 kg/roll
Dia. 55 cm
175 mm0.853
1172 1,172,3331285.3
Nose Clip
Wire
nose wire clip imageWhite350 m/kgWidth 3.2 mm
90 mm0.26
3889 3,888,8893926
Elastic
Earloop
elastic earloopWhite770 m/kgDia. 3 mm
195 x 2 mm
0.4719741,974,3592047.10

Note: The data used in the table are theoretically calculated results and used to estimate the consumption of raw materials only.

Buy With Confidence: 4 Days of Complete Testing For EVERY Machine Before Delivery




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